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["FMEA"]
[]
["Process/Product/System Name:",null,"QIKR Radiation Shielding",null,null,null,null,null,null,null,null,null,null,"Quality Level:",null,null,2,null,"(Rev.):",0]
["Responsible:",null,"Danielle Wilson",null,null,null,null,null,null,null,null,null,null,"FMEA Date (Orig.):",null,null,"2025-02-24"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,"Prepared By:",null,null,"Danielle Wilson"]
["Initial Analysis",null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Analysis After Improvement"]
["Process Step/Input/System","Potential Failure Mode","Potential Failure Effects",null,null,null,null,null,null,null,null,"Potential Causes",null,"Current Controls",null,null,"Action Recommended","Resp.","Actions Taken"]
[null,null,null,"SEVERITY  (1 - 10)",null,null,null,null,null,null,null,null,null,null,null,"RPN",null,null,null,"SEVERITY  (1 - 10)",null,null,null,null,null,null,null,"OCCURRENCE  (1 - 10)","DETECTION  (1 - 10)","RPN"]
["What is the component or system requirement that must be met?","In what ways could the component or system fail, causing the required function to not be met or lead to impacting other systems or personnel?","What is the impact on other components, systems, or people if this failure occurs?","OVERALL","PHYSICAL HARM","ENVIRONMENTAL DAMAGE","RADIATION EXPOSURE","CHEMICAL EXPOSURE","OXYGEN DEFICIENCY HAZARD","FACILITY DOWNTIME","BEAM LINE DOWNTIME","What are the possible causes for the failure?","OCCURRENCE  (1 - 10)","What controls exist that either prevent, mitigate, or detect the failure?","DETECTION  (1 - 10)",null,"What are the recommended actions for reducing the occurrence of the cause or improving detection?","Who is responsible for making sure the actions are completed?","What actions were completed (and when) to improve the RPN?","OVERALL","PHYSICAL HARM","ENVIRONMENTAL DAMAGE","RADIATION EXPOSURE","CHEMICAL EXPOSURE","OXYGEN DEFICIENCY HAZARD","FACILITY DOWNTIME","BEAM LINE DOWNTIME"]
[]
[]
[]
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["Monolith Upstream Shielding (Steel)","Mispositioned to the point where it partially blocks desired beam travelling from the moderator to the guide","Loss of neutron flux on sample",{"$f":"IF(COUNTA(E14:K14)=0, \"\", MAX(E14:K14))","v":10},null,null,null,null,null,10,null,"Shielding manufacturing or placement tolerances are too loose",2,"The clear paths in the shielding are oversized by 10mm radially to ensure the desired beam path stays clear.  This is expected to be sufficient.",3,{"$f":"IF(OR(D14=\"\", M14=\"\", O14=\"\"), \"\", D14*M14*O14)","v":60},null,null,null,{"$f":"IF(COUNTA(U14:AA14)=0, \"\", MAX(U14:AA14))","v":""},null,null,null,null,null,null,null,null,null,{"$f":"IF(OR(T14=\"\", AB14=\"\", AC14=\"\"), \"\", T14*AB14*AC14)","v":""}]
["Bunker Wall Feed-Through Shielding (Steel)","Allows neutrons to stream into the QIKR cave","Creates background noise in the detectors & prevents detecting low amplitude data signals",{"$f":"IF(COUNTA(E15:K15)=0, \"\", MAX(E15:K15))","v":8},null,null,null,null,null,8,null,"Shielding is misaligned & allows larger gaps that do not sufficiently block neutrons travelling from the bunker into the cave",2,"Neutronics analysis shows that the design allows almost no neutrons through the feed-through.  Misalignment would be caught during fault testing.  Also there is an additional shield wall in each cave between the feed-through and the detector to help block unwanted neutrons.",3,{"$f":"IF(OR(D15=\"\", M15=\"\", O15=\"\"), \"\", D15*M15*O15)","v":48},null,null,null,{"$f":"IF(COUNTA(U15:AA15)=0, \"\", MAX(U15:AA15))","v":""},null,null,null,null,null,null,null,null,null,{"$f":"IF(OR(T15=\"\", AB15=\"\", AC15=\"\"), \"\", T15*AB15*AC15)","v":""}]
["Cave","Fabrication failure… the concrete does not pass initial fault testing","Shielding will need to be reworked to bring it into compliance with required dose rate limits.",10,null,null,8,null,null,10,null,"Aggregate is not correct, concrete geometry is not correct",2,"Controls specified by the CQLD level of 2 are expected to be sufficient to catch and correct any construction errors",1,20,null,null,null,"",null,null,null,null,null,null,null,null,null,""]
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{"sheet":"Severity Scale","index":1,"n_rows":9,"n_cols":13,"rows_kept":9,"cut":false,"hidden":false,"merged":[]}
["Severity Scales and Reference Specs for  Hazards and Downtime"]
[]
["Physical Harm",null,"Environmental Damage",null,"Radiation Exposure (Total Equivalent Dose)",null,"Chemical Exposure (Any receptor)",null,"Oxygen Deficiency Hazard",null,"Facility Downtime",null,"Beam Line Down Time"]
["10 - May expose user or employee to loss of life or limb",null,"10 - Exceeds regulatory limits or involves significant cleanup",null,"10 - Consequence Level    ≥ 25 rem (offsite)    ≥ 100 rem (onsite)",null,"10 - > PAC3",null,"10 - <12.5%",null,"10 - >1 week loss of facility operation, >6 months loss of operation of one or more neutron beam lines, or\n>3 weeks loss of 3 or more neutron beam lines",null,"10 - User cannot run their experiment within their alloted time window"]
["9 - May expose user or employee to severe injuries",null,"5 - Damage near or equal to  regulatory limits but not over",null,"8 - Consequence Level > ORNL exposure limits for either the public or worker",null,"5 - >PAC2 and < PAC3",null,"8 - 12.5% to 15%)",null,"8 - 1~6 days loss of facility operation",null,"7 - User only able to run ~50% of their experiment within their alloted time window, but is able to collect ~50% of desired data"]
["7 - May expose user or employee to injuries requiring hospitalization",null,"1 - Environmental damage below regulatory limits or no impact to environment",null,"1 - No exposure potential or < ORNL exposure limits",null,"1 - No chemical present or<PAC2",null,"5 - 15% to 19%",null,"6 - Half~1 day loss of facility operation",null,"5 - User able to run all of their experiment and collect 100% of the desired data with <8 hours required to effect repairs or devise a workaround to the failure"]
["6 - May expose user or employee to significant injuries not requiring hospitalization",null,null,null,null,null,null,null,"1 - No Hazard potential or 19.5% to 21%",null,"4 - Half day or less loss of facility operation",null,"4 - User is able to run all of their experiment and collect 100% of the desired data with <4 hours required to effect repairs or devise a workaround to the failure"]
["5 - May expose user or employee to injuries requiring medical treatment by a physician",null,null,null,null,null,null,null,null,null,"1 - No downtime potential",null,"2 - User is able to run all of their experiment and collect 100% of the desired data with <1 hour required to effect repairs or devise a workaround to the failure"]
["1 - May expose user or employee to injuries requiring first aid only or no harm",null,null,null,null,null,null,null,null,null,null,null,"1 - No impact"]

{"sheet":"Occurrence Scale","index":2,"n_rows":9,"n_cols":1,"rows_kept":9,"cut":false,"hidden":false,"merged":[]}
["Occurrence Scale"]
[]
["Ranking - Occurrence Frequency"]
["10 - Frequently - More than once per year"]
["8 - Occasionally - Once every 1 to 7 years"]
["7 - Isolated - Once every 7 to 20 Years"]
["4 - Rare - Once every 20 to 50 years"]
["2 - Once in facility lifetime - Once every 50 to 100+ Years"]
["1 - Unlikely - Beyond extremely unlikely and no reason to consider further."]

{"sheet":"Detection Scale","index":3,"n_rows":8,"n_cols":1,"rows_kept":8,"cut":false,"hidden":false,"merged":[]}
["Detection Scale"]
[]
["Criteria: Likelihood the existence of a problem will be prevented or detected by process controls"]
["10 - Impossible - No known controls available to prevent or detect failure mode"]
["7 - Remote - Very low likelihood current controls will \nprevent or detect failure mode"]
["5 - Moderate - average chance current controls will \nprevent or detect failure mode"]
["3 - High - Strong likelihood current controls will prevent or detect failure mode"]
["1 - Certain - Current controls certain to prevent or detect the failure mode.  Reliable detection controls are known \nwith similar processes."]

{"sheet":"Severity Reference Specs","index":4,"n_rows":1,"n_cols":1,"rows_kept":1,"cut":false,"hidden":false,"merged":[]}
["* Specifications listed here for convenience/reference only.  Refer to SBMS for official classifications"]

{"sheet":"FMEA (Summary Sheet)","index":5,"n_rows":200,"n_cols":28,"rows_kept":200,"cut":false,"hidden":false,"merged":[[4,0,4,1],[4,12,4,14],[0,0,0,27],[2,0,2,1],[2,12,2,14],[3,0,3,1],[3,12,3,14],[7,8,11,8],[5,0,5,14],[5,15,5,27],[6,2,6,9],[6,10,6,11],[6,14,11,14],[6,18,6,26],[6,27,11,27],[7,0,11,0],[7,1,11,1],[7,2,11,2],[7,3,11,3],[7,4,11,4],[7,5,11,5],[7,6,11,6],[7,7,11,7],[7,21,11,21],[7,9,11,9],[7,10,11,10],[7,11,11,11],[7,12,11,12],[7,13,11,13],[7,15,11,15],[7,16,11,16],[7,17,11,17],[7,18,11,18],[7,19,11,19],[7,20,11,20],[7,22,11,22],[7,23,11,23],[7,24,11,24],[7,25,11,25],[7,26,11,26]]}
["FMEA"]
[]
["Process/Product/System Name:",null,"QIKR Radiation Shielding",null,null,null,null,null,null,null,null,null,"Quality Level:",null,null,2,null,"(Rev.):",0]
["Responsible:",null,"Danielle Wilson",null,null,null,null,null,null,null,null,null,"FMEA Date (Orig.):",null,null,"2025-02-24"]
[null,null,null,null,null,null,null,null,null,null,null,null,"Prepared By:",null,null,"Danielle Wilson"]
["Initial Analysis",null,null,null,null,null,null,null,null,null,null,null,null,null,null,"Analysis After Improvement"]
["Process Step/Input/System","Potential Failure Mode","Potential Failure Effects",null,null,null,null,null,null,null,"Potential Causes",null,"Current Controls",null,"RPN","Action Recommended","Resp.","Actions Taken","ACTION RESULTS",null,null,null,null,null,null,null,null,"RPN"]
["What is the component or system requirement that must be met?","In what ways could the component or system fail, causing the required function to not be met or lead to impacting other systems or personnel?","What is the impact on other components, systems, or people if this failure occurs?","SEVERITY  (1 - 10)","DOWNTIME","PHYSICAL HARM","ENVIRONMENTAL DAMAGE","RADIATION EXPOSURE","CHEMICAL EXPOSURE","OXYGEN DEFICIENCY HAZARD","What are the possible causes for the failure?","OCCURRENCE  (1 - 10)","What controls exist that either prevent, mitigate, or detect the failure?","DETECTION  (1 - 10)",null,"What are the recommended actions for reducing the occurrence of the cause or improving detection?","Who is responsible for making sure the actions are completed?","What actions were completed (and when) to improve the RPN?","SEVERITY  (1 - 10)","DOWNTIME","PHYSICAL HARM","ENVIRONMENTAL DAMAGE","RADIATION EXPOSURE","CHEMICAL EXPOSURE","OXYGEN DEFICIENCY HAZARD","OCCURRENCE  (1 - 10)","DETECTION  (1 - 10)"]
[]
[]
[]
[]
["Monolith Upstream Shielding","Mispositioned to the point where it blocks desired beam travelling from the moderator to the guide","Loss of neutron flux on sample",7,{"$error":"#REF!"},0,0,0,0,0,"Shielding manufacturing or placement tolerances are too loose",2,"The clear paths in the shielding are oversized by 10mm radially to ensure the desired beam path stays clear.  This is expected to be sufficient.",3,42,"Action 1","Responsibility 1","Action 1",5,{"$error":"#REF!"},1,1,1,1,5,1,3,15]
["Bunker Wall Feed-Through Shielding","Allows neutrons to stream into the QIKR cave and create a background noise problem for the detectors","No operation 2",7,{"$error":"#REF!"},0,0,0,0,0,"Shielding",4,"Control item 2",3,84,"Action 2","Responsibility 2","Action 2",4,{"$error":"#REF!"},1,1,1,1,1,1,7,28]
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["User Notes"]
[]
[1,"This blank form is stored on the ESHQ section of the STS SharePoint site (https://ornl.sharepoint.com/sites/sts).  Save a working copy to keep the original intact for future use.  This is not a controlled document so that we can make changes to the rankings if necessary.  Therefore it is not stored in EDRM."]
[2,"Macros will need to be enabled for proper spreadsheet function. "]
[3,"All sheets are locked to preserve formatting, formulas and macros.  Cells requiring input are not locked.  There is no password protection so that changes can be made by the user as necessary."]
[4,"Severity, Occurrence, and Detection scales have been establised through feedback from various members across the STS project.  They can be adjusted by the user if necessary but it is best to keep them intact or only make slight adjustments so that conisstency is kept across the project."]
[5,"If changes are made in the scale tabs make sure to keep the formatting intact so that macros remain functional"]
[6,"The \"FMEA (Input Data Here)\" tab is the working tab.  Input all information here.  Severity is segmented into various categories in this tab for ease of input."]
[7,"The \"FMEA (Summary Sheet)\" tab is formatted to be more presentable in a review setting.   All cells are linked to the working tab so there is no need to input anything on this tab.  This is a convenience feature that can be used as needed."]